Tesla Assembly Factory

Description:

The Tesla Assembly Factory in Dubai represents a new benchmark for advanced industrial facilities in the region, supporting cutting-edge automotive assembly processes within a highly controlled and efficient production environment. As a new-build industrial project, the facility required a robust building envelope able to withstand Dubai’s demanding climatic conditions – including extreme heat, intense UV exposure and significant temperature fluctuations, while also ensuring operational continuity for sensitive manufacturing equipment. The roofing system, with multiple penetrations, gutter lines and skylight elements, demanded high-performance sealing solutions to guarantee long-term durability, watertightness and overall resilience.

Applied Effisus Solutions

To achieve a watertight and reliable roofing envelope, the project integrated three Effisus solutions tailored to different critical areas. Effisus Stopper was applied at complex roof and wall crossings, sealing irregular penetrations, while accommodating structural movement without breaking and compromising industrial activity. Effisus TiteGutter3 was used to seal gutter joints to secure durable, long-lasting waterproofing, an essential component for protecting the facility from water infiltration. For skylights and rooftop areas, Effisus Bond FT provided a fully adhered, flexible sealing layer capable of bonding to multiple substrates, ensuring airtight and watertight protection in highly exposed zones of the roof.

Our Added Value

The combination of Effisus Stopper, Effisus TiteGutter3 and Effisus Bond FT delivered a comprehensive, high-performance roofing solution tailored to the specific challenges of an industrial environment. Effisus Stopper ensured reliable waterproofing at crossings while absorbing structural and mechanical movements typical of a busy assembly facility based in a location where extreme heat variations are faced. TiteGutter3 prevented water ingress at the most critical point in gutter – its joints – safeguarding interior spaces and sensitive production areas. Effisus Bond FT added robust sealing for skylights and rooftop elements, protecting against Dubai’s extreme climatic conditions.
Together, these solutions enhanced the durability, energy efficiency and operational security of the Tesla Assembly Factory, ensuring a long-lasting and resilient roofing system that supports the facility’s demanding production requirements.